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May 27, 2026

Can a Russian Machine Shop Reduce Raw Material Costs by Recycling Its Own Metal Chips?

Project Background

Every day, machine shops across Russia generate significant amounts of metal chips from CNC machining, turning, milling, and drilling operations. While these chips contain valuable metal, many companies still sell them at relatively low scrap prices and then purchase new raw materials for production.

A Russian machining company wanted to change this situation. Their goal was not simply to reduce waste but to improve material utilization and lower overall production costs.

After evaluating the customer's requirements, WANSHIDA recommended the Y83-3150 Scrap Briquetting Press.

Customer Challenges

The customer was producing large volumes of cast iron and steel chips every day. Although these materials had value, they created several problems:

• Metal chips occupied excessive storage space.

• Workshop cleanliness and safety management became more difficult.

• Transportation efficiency remained low due to the loose nature of the material.

• Selling loose chips generated limited returns.

• The customer wanted to explore internal recycling opportunities.

As metal prices continued to fluctuate, management began looking for ways to improve resource utilization within the factory.

WANSHIDA Solution

The Y83-3150 Scrap Briquetting Press was selected to compress loose metal chips into high-density cylindrical briquettes.

Using hydraulic compression technology, the machine transforms machining waste into compact briquettes that are easier to store, transport, and potentially reuse in metal melting applications.

The machine offers stable operation, low vibration, simple installation requirements, and optional PLC semi-automatic control.

Reference Specifications

Item Specification
Model Y83-3150 Scrap Briquetting Press
Nominal Force 3150kN
Briquette Size Φ125×50–60mm
Pressure on Briquette 250kN
Power 22kW
Capacity Approx. 1200kg/h
Control System Manual or PLC Semi-Automatic

Project Results

Following installation, the customer achieved several operational improvements:

• Better workshop organization and cleanliness.

• More efficient storage of metal waste.

• Easier loading and transportation.

• Higher-value handling of recyclable materials.

• Improved preparation of metal chips for future recycling applications.

Rather than viewing machining chips as unwanted waste, the company began treating them as valuable recyclable resources.

Why Russian Manufacturers Are Paying More Attention to Briquetting Technology

In today's competitive manufacturing environment, reducing waste is no longer enough. Companies are increasingly focused on maximizing the value of every kilogram of metal entering their facilities.

Briquetting technology helps manufacturers improve material management, reduce logistics costs, and support long-term sustainability goals without requiring major changes to existing production processes.

Project Summary

For this Russian machine shop, the Y83-3150 Scrap Briquetting Press became more than a waste handling machine. It became part of a broader strategy to improve efficiency, recover value from metal chips, and strengthen the company's overall production economics.

As more Russian manufacturers seek practical ways to reduce operating costs, metal chip briquetting continues to gain attention as a smart and profitable investment.

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